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PH Engineering Solutions Inc.
PH-2310 · Automotive electrical sub-assembly

Relay press & confirmation

Vision confirms the correct relays per vehicle, presses them, and presents the sub-assembly for install.

Fig. 01 · Relay press cell running its cycle, confirming and pressing each relay
DrawingPH-2310 · Relay press & confirmation
Sheet04 of 07
Rev1.0
The situation

Relay compartments vary by vehicle configuration. Press the wrong relay, or miss one, and the defect ships inside a closed compartment where nobody sees it until something doesn't work.

What it delivers

Every compartment leaves the station verified, not assumed. The vision result is the quality record.

What we built
  • 01Machine vision that confirms the relay requirement against the vehicle build
  • 02Automatic press cycle for the full relay set
  • 03Per-relay OK/NG judgment with the result tied to the unit
  • 04Sensors, vision and on-machine I/O over EtherNet/IP
  • 05Full electrical design, commissioning and onsite installation
Record photographs
Relay press cell with guarding and fixtures during in-house testing
Fig. 02 — Relay press cell with guarding and fixtures during in-house testing
Vision system screen judging relay presence, OK and NG results per position
Fig. 03 — Vision system screen judging relay presence, OK and NG results per position
Capabilities on this job
CapabilityWhat it covered here
Electrical & Control System DesignPanel and control system design that holds up in the environments other designs fail in.
Machine VisionInspection and guidance systems, specified against your actual parts before anyone commits.
Quality ContainmentContainment and error-proofing built fast, when a quality issue needs to stop reaching your customer today.
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