PH-2262 · Automotive paint & body, Ontario
Wax cavity spray line
The control system behind a frame wax line, from electrical design to onsite commissioning.
DrawingPH-2262 · Wax cavity spray line
Sheet05 of 07
Rev1.0
The situation
Cavity wax is corrosion protection sprayed into closed body sections. The process needs coordinated motion, flow and position sensing, and it sits inside a production line where a fault means stopped bodies.
What it delivers
A spray line the plant runs and maintains itself, with the drives, sensing and I/O on one network and one set of documentation.
What we built
- 01Full electrical design for the wax cavity spray system
- 02Mitsubishi VFDs communicating over EtherNet/IP
- 03Sensors, encoders and on-machine I/O networked over EtherNet/IP
- 04Pump skid controls with pressure and level monitoring
- 05Commissioning and onsite installation
Record photographs
Capabilities on this job
| Capability | What it covered here |
|---|---|
| Electrical & Control System Design | Panel and control system design that holds up in the environments other designs fail in. |
| PLC & HMI Programming | Ladder and structured text written to be read by the next engineer, and by your maintenance team at 2am. |
| Drives & Motor Control | VFDs, servos and motion control, sized and tuned for the load rather than the catalogue. |